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Identifying the hydraulic pipes / hoses.
- The flow and return pipes are usually the two
biggest. They can be rubber hoses or steel pipes and are a
matching pair.
- Case drain. If there are only three pipes the smaller
of the three will almost certainly be the case drain. If there
are four or more pipes the case drain is likely to be bigger
than all but the flow and return. It is a low pressure pipe and
is sometimes attached to the travel motor with a ferrule and
jubilee clip. Whilst disconnected oil will continually flow at
low pressure from the pipe while the engine is running.—IT IS
VERY IMPORTANT TO LOCATE AND CONNECT THIS PIPE CORRECTLY.
- Two speed. This tends to be the smallest pipe of all.
Oil will not flow from this pipe unless the machine is in high
speed mode.
- Brake port. If fitted this pipe will be small and
will pressurise only when the travel lever is operated.

- 3 Ton mini excavator final drive with integrated 2 speed
travel motor showing 4 front entry ports
- 6 Ton midi excavator final drive with integrated 2 speed
travel motor showing 4 entry ports. Note the somewhat unusual
position of the case drain port.
- 12 Ton excavator final drive with “plug in” 2 speed travel
motor and separate brake port in the gearbox.
- 13 Ton excavator final drive with integrated 2 speed travel
motor showing 4 front entry ports.
ATTENTION Case drain — Leak-off.
All piston type hydraulic motors leak oil from the
barrel and piston assembly (sometimes called the rotating group
assembly) into the motor casing. This leakage is deliberate and
lubricates the piston slippers and swash plate (or thrust plate) as
well as the interface between the valve plate (or lens plate) and
the cylinder block. The oil that leaks into the motor casing has to
find it’s way back to the tank under very little pressure and a
leak-off pipe (or drain line) runs from the travel motor to the
hydraulic tank for that purpose. If the leak-off pipe is not
connected or becomes blocked or pressurised, oil pressure will build
up in the motor casing and can, and usually does, cause catastrophic
damage to the travel motor and often the final drive gearbox. It is
therefore vital to ensure that the leak-off pipe is connected
correctly, is not obstructed and has no significant back pressure.
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